This project consists of a Tamiya TLT-1 that is going to be turned into a rock crawler.  At the heart of this build is a Traxxas Stampede transmission along with an aftermarket chassis.  Power will be provided by an Integy 55 Turn Lathe motor with juice being supplied by either a GP1100 6 cell or a GP3300 6 cell.  Follow along as we build this crawler.

 

001.jpg (12737 bytes)Here are the stock TLT-1 axles built to specs.  The only changes are that the differentials have been locked using JB Weld and a bearing kit was used to replace the stock bushings.
002.jpg (12965 bytes)Here is a close-up of the aftermarket output connector from Traxxas.  The plastic units tend to bend and split under stress so we went with the steel versions from the start to prevent that from happening.
003.jpg (14176 bytes)Here is the Traxxas Stampede transmission mounted to the aftermarket chassis.  The chassis is available from RC Rock Gear.  Contact them if you wish to inquire about the chassis and pricing.
004.jpg (22072 bytes)Here you can chassis with the links in place.  I used Traxxas Revo links for the 4-link suspension setup.
005.jpg (22101 bytes)The other side of the chassis showing how the tranny case sits just outside of the frame.
006.jpg (9911 bytes)HPI Split 5 rims in black are used and as you can see, the inside bead has been cut off to narrow the rim slightly as well as provide better clearance.
007.jpg (16362 bytes)The TLT axles are now mated to the suspension links.  The upper links will be mated once the custom steering servo plates are cut.
008.jpg (16175 bytes)The servo plates have been cut and are ready to be mounted.  The rear plate will not have a servo mounted to it therefore it does not have the mounting holes drilled into it.
009.jpg (25694 bytes) 010.jpg (26805 bytes)The servo plates are mounted and the upper links are attached.  As you can see, the upper links have been changed from Revo links to Associated T4 turnbuckles.  Even though the steel ones probably would have worked I went with the titanium ones for added strength and for the bling factor.
011.jpg (28075 bytes)Even though the servo plates are stronger the stock plastic units, I was afraid of the flexing that I was seeing.  By drilling small holes into the diff cases, I was able to thread in 2mm screws and secure then with locknuts.  Not only did this solve the flexing issues, but also made the whole unit stronger.
012.jpg (21742 bytes)Here are some RC10L mounts that have been modified for use to hold the plates that will hold the electronics.
013.jpg (18818 bytes)The truck is coming along nicely.
014.jpg (22158 bytes) 015.jpg (21756 bytes)The obligatory flex shots.  The truck has about 70° of articulation before it lifts the rear tire.  That should change to about 80° after the weight of the electronics is added.
016.jpg (13785 bytes)The fiberglass plates are prepped for cutting.  These are the plates that the speed control, receiver and battery pack will be attached to.  You can see that I've decided on using a GP 1100 battery pack.
017.jpg (21105 bytes)Test fitting of the speed control plate.  Thankfully it all lined up perfectly on the first try.
018.jpg (29253 bytes)The speed control is placed on top to make sure everything fits just right.  Now that the fit is tested we can move onto the battery deck.
019.jpg (17061 bytes)Here the battery plate is being prepped for drilling.  At the same time the receiver plate is also being prepped.  Both are done at the same time since their relatively the same size and both have the same drill pattern.
020.jpg (8249 bytes)All three plates are drilled, sanded and ready for installation.  You can see the four slots that are drilled into the battery plate that will allow the battery pack to be held in with zip-ties.
021.jpg (25365 bytes)The plates are installed in the chassis.  The upper braces that span from the left to the right side will be taken off to provide the vertical clearance needed for the batter and receiver to fit properly on the plates.  The plates themselves will act as the horizontal stiffeners.
022.jpg (29519 bytes)The electronics are now being installed into the chassis.  The battery pack is zip-tied to the plate and the ESC is attached to the side plate using Dean's MXT Tape which is a very strong and reliable servo tape.
023.jpg (19443 bytes)A Tobee Craft 16mm wide tread kit was purchased from Ebay and installed.  As you can see, it pushes the wheel out quite a bit and allows the axles full range of motion without causing the tires to rub on any parts.  Previously the tires rubbed on the shocks near the end of the articulation point.
024.jpg (10078 bytes)An antenna wire holder was needed so I cut one out of a scrap piece of lexan from the body that was painted for RC Crawler.  I also used it as a place to put stickers of the manufacturers that I have used.
025.jpg (28772 bytes)The antenna mount is now installed and the wire has been run through it.
026.jpg (24151 bytes)027.jpg (25628 bytes)The electronics have been installed and all of the wires have been neatly and safely tied down.  All that's left is to paint a body and charge the battery.
027.jpg (25628 bytes)Here is the chassis from the other side.
028.jpg (22193 bytes)Body on and showing off the trucks flexing.  The axles can swing a total of about 70 degree's.
029.jpg (17034 bytes)After a brief test it was painfully obvious that the truck needed more weight.  Not only would this help the tires to grip the surface, but it would also slightly lower the center of gravity.  Here you can see the stick on weights attached to the inside of Traxxas Stampede rims.
030.jpg (6786 bytes)The inner foams needed to be trimmed to provide clearance for the weights as well as to let the tire deform enough to mold themselves around the terrain that it would crawling over but at the same time provide enough support to maintain proper sidewall support.
031.jpg (12138 bytes)After trimming four inner foams this is the mess that I was left with.
032.jpg (8647 bytes)It was decided after that first test that I would want to lower the center of gravity even more and the easiest way to do that was to lower the battery.  In order to that a new batter mount was needed.  Here you can see the top and bottom straps that were cut out of fiberglass to hold the battery.  It features beveled edges to hold the battery as tightly as possible.  Another nice feature is that it allows me to take the battery out easily without having to repeatedly cut off zip-ties.
033.jpg (31745 bytes)Here is the bottom of the battery strap mounted.  You can see the 3mm rod that is used here.  It will be cut to size and will be used to secure the top strap that will sandwich the battery in place.
034.jpg (33177 bytes)Here you can that the battery is clamped down and held in place.  It is held in quite tight and despite my best efforts, does not budge.
035.jpg (32222 bytes)Here is a close-up of the battery strap.  The underside is beveled so it fits nice and snug between the battery cells.
036.jpg (12274 bytes)The truck is basically finished at this point which means one thing: it's time for a body.  Here is a close-up of the front end which features the sites logo.
037.jpg (12069 bytes)The body is masked and is now ready for paint.  At this point, I'm still not sure what exactly is going to go on the lower portions that are masked.
038.jpg (20292 bytes)Guess this means I figured out the paint.  My only rule for this body: use the sites colors of silver, black and red.  I used Pactra's Outlaw Black, Indy Silver, and Racing Red.
039.jpg (18830 bytes)The sites logo came out quite nicely and is displayed right up front on the body.
040.jpg (25930 bytes)Here is a close-up shot of the detail on the side of the body.

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Here is the body all painted and mounted.  All it requires is some stickers and then its off to the rocks.  Hope you enjoyed this build!

See in action pictures of the finished crawler HERE.